Borgwarner
02D525557 Haldex Pump Gen 1 New BorgWarner – VW group
02D525557 Haldex Pump Gen 1 New BorgWarner – VW group
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02D525557 Haldex Pump Gen 1 New BorgWarner
New original BorgWarner Haldex pump for 1st generation Haldex AWD systems in Volkswagen Group vehicles
OEM Part Numbers
02D525557 • 02D 525 557
118574 • T118574 • DS118574
Technical Specifications
Product Description
This new original BorgWarner Haldex pump with part number 02D525557 is designed for 1st generation Haldex AWD systems used across a wide range of VAG vehicles. The pump creates the hydraulic pressure required to activate the AWD clutch pack and engage rear-wheel drive when traction is needed.
What This Pump Does
- Builds hydraulic pressure for Haldex clutch engagement
- Restores rear-wheel drive activation in AWD conditions
- Supports correct operation of the AWD coupling and factory electronics
- Helps eliminate traction loss caused by a weak, blocked, or failed pump
Vehicle Compatibility
The 02D525557 pump is suitable for selected Volkswagen Group vehicles equipped with 1st generation Haldex AWD. Always verify the exact OEM part number before ordering.
Suitable for the Following Vehicle Models
- Audi A3 / S3 8L (1996 - 2003)
- Audi TT 8N (1998 - 2006)
- VW Beetle (1997 - 2010)
- VW Golf IV 4Motion (1997 - 2006)
- VW Jetta 4 / Bora (1998 - 2005)
- VW Sharan 1 (1995 - 2010)
- Škoda Octavia 1 (1996 - 2010)
- SEAT Alhambra 7M (1996 - 2010)
- SEAT Leon 1M (1998 - 2005)
Common Fault Codes & Symptoms
A faulty Gen 1 Haldex pump can cause AWD engagement problems, low hydraulic pressure and traction issues. Common pump-related symptoms and diagnostic signs include:
-
P16671Pump-related Haldex fault -
P16670Pump-related Haldex fault -
P16668Pump-related Haldex fault -
Blocked filter gauzeRestricted oil flow inside the Haldex unit -
Complete pump failureRear-wheel drive does not engage correctly - Loss of power to the rear wheels
- Reduced traction and grip in slippery conditions
- Improper AWD operation caused by worn pump or contaminated oil pathways
Installation & Service Notes
Recommended Steps
- Verify the exact OEM number on the original Haldex pump
- Replace the hydraulic pump according to the correct repair procedure
- Use fresh original 1st generation Haldex oil G052175A1
- Replace the filter 02D525558A during pump replacement
- Check the AWD system for stored faults after installation
- Verify proper rear axle engagement after service
Why Haldex Pumps Fail
1. Internal Pump Wear
Gen 1 pumps can wear internally and lose the ability to create the oil pressure needed for clutch engagement.
2. Contaminated or Old Haldex Oil
Old oil increases wear inside the pump and reduces the performance of the AWD coupling.
3. Blocked Filter Gauze
A restricted filter reduces oil flow and can overload the pump, causing weak AWD operation or pump failure.
4. Ignored AWD Fault Symptoms
Continuing to drive with AWD warning symptoms can lead to worsening traction performance and additional drivetrain wear.
Quality Assurance & Warranty
12-Month Warranty: This new BorgWarner Haldex pump is supplied with a 12-month functionality warranty under normal operating conditions.
Warranty Coverage Includes:
- Pump motor malfunction
- Internal functional failure of the replacement unit
- Operational defects under normal use
Warranty Exclusions:
- Incorrect installation
- Failure to replace contaminated oil or blocked filter
- External wiring or control module faults
- Physical damage or misuse
Questions or Need Help?
Our technical team is ready to assist with compatibility checks, installation guidance and product selection.
ContactImportant Purchase Information
- Please verify this part fits your specific vehicle before placing an order
- Photos are for illustrative purposes only
- Worldwide shipping is available
- If your country is not listed at checkout, contact us and the order can be processed manually
- We recommend changing the Haldex oil and filter when replacing the pump
- Please check if this product fits your car before purchase
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Let customers speak for us
from 25 reviewsGreat selection of parts. Reasonable pricing. Fast delivery and super service/support. My new Haldex ECU worked like a charm, once the car had recognised it (took a couple of restarts of the car and fault code clearing with OBDeleven). Highly recommend!
Fantastic company, Jakub who is very helpfull and swift to reply. Helped me fix my haldex gen 5 myself, would really recommend anyone to work with or buy from this great company! Thanks again for your help Jakub
Die Lieferung kam sehr schnell an und alles war sehr professionell verpackt. Vielen Dank, ich bin sehr zufrieden!
Super komunikace, rychlé doručení - zásilka dorazila za 4 dny, po instalaci nové ŘJ mi pan pomohl nakódovat a zprovoznit. Díly pro haldex už jedině zde.
Esperienza positiva. molto professionali e disponibili. Grazie ancora. Alla prossima.
Habe einen älteren Volvo XC90, bei dem das Steuergerät für die Haldex Kupplung defekt war. Hier fand ich ein (geprüftes) gebrauchtes Gerät zu einem fairen Preis. Der Versand brauchte etwas über eine Woche, aber das war für mich ok. Allzeit netter Kontakt und schnelle Rückmeldung.
Sehr schneller Versand.
Das überholte Steuergerät funktioniert super.
Freundlicher Händler.